The type of kale matters. Purchase curly kale, premier kale, or curly purple kale. These types of kale have much more volume than kale varietals with flat leaves (for example, lacinato kale). The increased volume will result in crisped pom-poms of kale - exactly the best kind of kale chips.
Use dry kale. Make sure your kale is as dry as possible before starting. This will promote crisping and minimize steaming as the chips bake. You only want olive oil, nutritional yeast and a bit of salt to coat the leaves (below), no water drops.
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