Utilizing VR And AR In High-Risk Scenarios For Manufacturing Training

"Manufacturing environments are becoming more advanced, automated, and electrified-but they are also becoming more dangerous. High-voltage (HV) systems, robotics, advanced machinery, and tightly coupled production lines introduce risks that traditional training methods are no longer equipped to address effectively. Instructor-led classroom training, PDFs, videos, and even supervised shadowing have long been the foundation of manufacturing training. However, when the consequences of error include severe injury, fatal accidents, equipment damage, or production downtime,"

"This is where Virtual Reality (VR) and Augmented Reality (AR) step in-not as experimental technologies, but as essential tools for modern manufacturing training. By enabling safe, repeatable, and immersive simulations of high-risk scenarios, VR and AR are redefining how manufacturing organizations prepare technicians before they ever touch real equipment. This article explores: The core problems in high-risk manufacturing training. Why simulation is essential before hands-on practice."

Manufacturing environments are increasingly automated, electrified, and tightly coupled, creating hazards around high-voltage systems, robotics, and advanced machinery. Traditional training—classroom instruction, PDFs, videos, and supervised shadowing—fails to provide safe, repeatable practice for hazardous procedures. Simulation enables trainees to rehearse high-risk scenarios such as HV diagnostics, lockout/tagout, arc flash, and battery thermal runaway without endangering personnel or equipment. VR and AR deliver immersive, repeatable, and measurable practice that builds procedural fluency and reduces on-the-job error. Real-world deployments by major manufacturers illustrate practical benefits, and systematic implementation guidance can accelerate adoption across manufacturing operations.

Read at eLearning Industry