moulded birch plywood bends and curves to shape wave dining chair

"Wave is a dining , developed by Delo Design, constructed from moulded laminated . The design is based on an integrated approach in which visual identity, material behavior, manufacturing technology, construction, and production strategy are developed as a unified system. The project is informed by the technical constraints and possibilities of moulded plywood. Design development focused on pressing techniques, allowable bending radii, CNC machining tolerances, fastening systems, and surface finishing."

"The chair consists of two primary components: a combined seat-and-leg element and a separate backrest. The backrest is produced as a single-piece element of moulded laminated plywood, featuring a complex geometry specific to this design. Assembly is intentionally simplified. The backrest is mounted onto the base from above and secured using a custom-designed plastic connector that ensures accurate alignment and long-term durability. Fastening is completed with bolts positioned within the internal frame."

"Manufacturing is carried out using hot pressing in moulds developed specifically for the chair. Laminated layers are pressed under heat and subsequently trimmed to final shape using CNC machining. Birch plywood is used for the internal layers, while the exterior surfaces are finished with engineered wood veneer supplied by Alpi. Delo Design, led by designer Arseny Brodach, selects this material for its dimensional stability and ability to withstan"

The Wave dining chair is formed from moulded laminated plywood using an integrated approach that unifies visual identity, material behavior, manufacturing technology, construction, and production strategy. Design development prioritized pressing techniques, allowable bending radii, CNC machining tolerances, fastening systems, and surface finishing, with single-axis bending constraining the formal direction. Proportions were calibrated to balance comfort, structural performance, and material efficiency, producing a wave-like profile. The chair has two main components: a combined seat-and-leg element and a single-piece moulded backrest that attaches from above using a custom plastic connector and internal bolts. Hot pressing, CNC trimming, birch internal layers, and Alpi veneer finish are used.

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